Application of Adhesive to Floor Bond

 

1. Floor Finish - to obtain the optimum bond and minimum usage of adhesive your floor should be as flat as possible (ie not tamped finish - power trowel is advised on new surfaces). For older surfaces that are rough, these should be ground using concrete grinding equipment to attain a flat surface.

2. Floor Porosity - to reduce the absorption of adhesive into the floor, it may be neccessary to seal the surface with a proprietary concrete sealer prior to bonding. If the floor has a soft finish concrete that is easily scuffed, it is likely to be more porous.

3. Dust - the floors should be dust free - we suggest they are vacuumed prior to glue application.

4. Dampness - the floors should be dry before application, slight dampness is not a problem but should be avoided if at all possible. Should not be applied to visibly damp or wet floors. Adhesive should not be used below 5°C.

5. Rubber Mat Preparation - the underside of the mats should be cleaned with light solvent to remove any mould release residue - light sanding will also produce a rough surface which will provide an even better mechanical bond to the mat.

6. Pre-Cut Mats - pre-cut the mats prior to applying adhesive, this means that you can continue to lay down adhesive continually to ensure the pot does not start to go off in the middle of the job. Cut mats tight to each other (see our standard mat cutting instructions).

7. Adhesive Application - using a short fibre paint roller with long handle, apply adhesive starting at the back of the stable, putting down adhesive for one mat at a time.

8. Lay Mat - lay the first mat in position tight to the walls.

9. Edge Bond - using a small brush, apply a thin coat of adhesive to the mating edge with the next mat to be laid.

10. Next Mat - apply adhesive to the floor for the next mat and drop mat into place, pushing up tight to the first mat edge that has been brush coated with adhesive. Remove any excess adhesive on the seams with a pallet knife (returning adhesive to the pot for re-use).

11. Tight to Wall - by ensuring the mats fit tight wall to wall as they are laid, all seams should be pushed tight together and where full contact is made with the adhesive coated edges, bonding will occur.

12. Curing Time - although the adhesive will go off relatively quickly, we suggest you keep off the mats for 24hrs before finishing off.

13. Finishing Off - in the event of there being small gaps between the mats or along the mat to wall line, a standard black sealant (ie gutter sealant) can be used as a gap filler (this type of sealant stays flexible so will expand and contract with the mats as temperature changes).

14. WAIT - until the sealant is dry (normally 2 - 4 hours) - then the stable can be used.

 

NB

If your floor is damp when adhesive is laid, the adhesive will foam up slightly - this does no affect the adhesion but does act as a gap filler, so tends to fill or partly fill the underside grooves on the mats and may extrude slightly between seams. 

 

Notice

SMELL - the adhesive will smell while it is going off, but once cured is completely inert and non-smelling. If a light solvent is used to clean the underside of the mats this will also dissipate quickly, but should be applied in the open with plenty of air circulation (read the instructions for the solvent first - simple solvents such as White Spirit can normally be applied without breathing masks, but stronger solvents may require breathing protection). 

 

When applied properly, this adhesive gives a very good chemical and mechanical bond of rubber mat to concrete surfaces.+

 

STABLE-BOND

 STABLE- BOND  is a medium viscosity, solvent free, single component, moisture curing binder based on polyether polyols.

Being MDI based in contains no volatile monomer and is TDI free. It is slow curing for use in warm climates, on warm substrates or where slow curing is a particular requirements.

Stable-Bond uses Flexilon 1118 as the binder for in-situ installations of saftey surfaces using reclaimed rubber, TPV or EPDM. Stable-Bond is used extensively for the installation of E-layers in stable flooring, multi sport pitches and tracks.

  

PROPERTIES

S.G.                              1.05 – 1.10

 

Appearance                    Buff/ Straw Coloured Liquid

 

Viscosity@ 25°C            1800 - 2500 mPas

 

Flash Point                    >200°C

 

Storage Stability             9 months (temperate storage, out of sun-light)

 

NCO Value     %             8.5 – 9.5

Easy to apply

 

  OPERATION & MAINTENANCE: MANUALS AND CLEANING EQUIPMENT ON REQUEST

 

SAFETY:  

ALWAYS WEAR SUITABLE PROTECTION FOR EYES, HANDS AND SKIN WHEN HANDLING RESINS - FOR DETAILED INFORMATION REFER TO SAFETY DATA SHEETS

 

 

Storage: 

Store in a cool, dry place, indoors and avoid unnecessary opening of containers. Do not add any other materials to this product without written permission from the manufacturer.

 

Once opened Stable-Bond will start to cure and a skin will form. Partly used containers should be resealed immediately and re-used as quickly as possible.

 

Used Containers:

Treatment/Decontamination Rinse thoroughly with a strong aqueous detergent solution and LEAVE PERMANENTLY OPEN.  The reaction of isocyanates with water leads to the formation of carbon dioxide, which can result in pressure build-up in closed containers.  This treatment converts any liquid residue into an inert solid.  It is advisable to superimpose a 'Decontaminated' label after treatment.

 

PRODUCTS ARE GUARANTEED AGAINST DEFECTIVE MATERIALS AND MANUFACTURE AND ARE SOLD SUBJECT TO OUR STANDARD TERMS AND CONDITIONS OF SALE, COPIES OF WHICH CAN BE OBTAINED ON REQUEST.WHILST HORSEMAT  TRY TO ENSURE THAT ANY INFORMATION IT MAY GIVE IS ACCURATE AND CORRECT, IT CANNOT BECAUSE IT HAS NO CONTROL OVER WHERE OR HOW ITS PRODUCTS ARE USED OR APPLIED, ACCEPT ANY LIABILITY EITHER DIRECTLY OR INDIRECTLY ARISING FROM THE USE OF ITS PRODUCTS, WHETHER OR NOT IN ACCORDANCE WITH ANY ADVICE, RECOMMENDATION, SPECIFICATION OR INFORMATION GIVEN BY IT.

 

Health and Safety (MSDS)

 

SAFETY DATA SHEET

 

1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING

 

PRODUCT NAME Stable-Bond Adhesive

 

SUPPLIER

Horsemat Ltd

The Old Stables

Goldingham Hall

Bulmer

CO10 7ER

Tel: 01787 880433

 

2 HAZARDS IDENTIFICATION

Irritating to eyes, respiratory system and skin. May cause sensitisation by inhalation and skin contact. Limited evidence of a carcinogenic

effect. Harmful: danger of serious damage to health by prolonged exposure through inhalation.

CLASSIFICATION (1999/45) Xn;R48/20. Carc. Cat. 3;R40. R42/43. Xi;R36/37/38.

 

3 COMPOSITION/INFORMATION ON INGREDIENTS

            Name                                                          EC  No.       CAS-No    Content %      Classification (67/548/EEC)

DIPHENYLMETHANE-4,4'-DI-ISOCYANATE             202-966-0      101-68-8      10-30%                 Carc. Cat. 3;                                                                                                                                                                            R40 Xn;R20,R48/20 Xi;R36/37/38 R42/43

The Full Text for all R-Phrases is Displayed in Section 16

 

4 FIRST-AID MEASURES

INHALATION

Move the exposed person to fresh air at once. Get medical attention. Provide rest, warmth and fresh air. When breathing is difficult, properly trained personnel may assist affected person by administering oxygen.

 

INGESTION

DO NOT INDUCE VOMITING! NEVER MAKE AN UNCONSCIOUS PERSON VOMIT OR DRINK FLUIDS! Immediately rinse mouth and drink plenty of water. Call an ambulance. Bring along these instructions.

 

SKIN CONTACT

Remove affected person from source of contamination. Promptly wash contaminated skin with soap or mild detergent and water. Promptly remove clothing if soaked through and wash as above. Get medical attention promptly if symptoms occur after washing.

 

EYE CONTACT

Make sure to remove any contact lenses from the eyes before rinsing. Promptly wash eyes with plenty of water while lifting the eye lids.

Continue to rinse for at least 15 minutes and get medical attention.

 

5 FIRE-FIGHTING MEASURES

EXTINGUISHING MEDIA

Use: Powder. Foam. DO NOT use water if avoidable.

                                                           

                                      Stable-Bond Adhesive

 

1 /UNUSUAL FIRE & EXPLOSION HAZARDS

Do not get water inside containers, risk of pressure build up. NOTE! Use air-supplied respirators to protect against gases/fumes. Use special protective clothing. Regular protection may not be safe.

 

SPECIFIC HAZARDS

Toxic gases/vapours/fumes of: Carbon monoxide (CO). Hydrogen cyanide (HCN). Carbon dioxide (CO2).

 

PROTECTIVE MEASURES IN FIRE

Self contained breathing apparatus and full protective clothing must be worn in case of fire.

 

6 ACCIDENTAL RELEASE MEASURES

PERSONAL PRECAUTIONS

Wear protective clothing as described in Section 8 of this safety data sheet.

ENVIRONMENTAL PRECAUTIONS

Do not discharge onto the ground or into water courses.

 

SPILL CLEAN UP METHODS

Wear necessary protective equipment. Ventilate well. Avoid contact with skin or inhalation of spillage, dust or vapour. Collect with absorbent, non-combustible material into suitable containers. Containers with collected spillage must be properly labelled with correct contents and hazard symbol. Avoid water on spilled material or leaking containers. Do not contaminate water sources or sewer.

 

7 HANDLING AND STORAGE

USAGE PRECAUTIONS

Avoid spilling, skin and eye contact. Ventilate well, avoid breathing vapours. Use approved respirator if air contamination is above accepted level.

STORAGE PRECAUTIONS

Store in tightly closed original container in a dry, cool and well-ventilated place. Keep in original container. Store below 25°C.

STORAGE CLASS

Chemical storage.

 

8 EXPOSURE CONTROLS/PERSONAL PROTECTION

Name STD TWA - 8 Hrs STEL - 15 Min Notes

0.02

mg/m3(Sen)

WEL 0.07

mg/m3(Sen)

DIPHENYLMETHANE-4,4'-DI-ISOCYANATE

WEL = Workplace Exposure Limit.

PROTECTIVE EQUIPMENT

ENGINEERING MEASURES

Provide adequate ventilation, including appropriate local extraction, to ensure that the defined occupational exposure limit is not exceeded.

RESPIRATORY EQUIPMENT

If ventilation is insufficient, suitable respiratory protection must be provided.

HAND PROTECTION

Protective gloves should be used if there is a risk of direct contact or splash. SPECIFIC RECOMMENDATIONS. Use protective gloves made of: Rubber, neoprene or PVC.

 

2 / 5  EYE PROTECTION

Wear approved safety goggles. Use face shield in case of splash risk.

 

OTHER PROTECTION

Wear appropriate clothing to prevent repeated or prolonged skin contact.

 

HYGIENE MEASURES

DO NOT SMOKE IN WORK AREA! No specific hygiene procedures noted, but good personal hygiene practices are always advisable, especially when working with chemicals.

 

9 PHYSICAL AND CHEMICAL PROPERTIES

APPEARANCE Light viscous liquid

COLOUR Straw to Brown

ODOUR Slight odour Characteristic Musty (mouldy).

SOLUBILITY Insoluble in water Reacts with water. Soluble in: Aromatic solvents

BOILING POINT (°C) >300

MELTING POINT (°C) Not available

RELATIVE DENSITY 1.00 - 1.10 20

VISCOSITY 1800-2500 cps 25

FLASH POINT (°C) >200 CC (Closed cup).

AUTO IGNITION TEMPERATURE (°C) >600

 

10 STABILITY AND REACTIVITY

STABILITY

No particular stability concerns. Reaction with water (moisture) produces CO2 -gas. Exothermic reaction with materials containing active hydrogen groups.

CONDITIONS TO AVOID

Avoid excessive heat for prolonged periods of time.

MATERIALS TO AVOID

Water, alcohols, amines, bases, and acids.

HAZARDOUS DECOMPOSITION PRODUCTS

When heated, vapours/gases hazardous to health may be formed.

 

11 TOXICOLOGICAL INFORMATION

GENERAL INFORMATION

Preparation contains small volumes of isocyanate which may cause allergic reaction and irritation of respiratory system.

INHALATION

This product is a respiratory irritant and potential respiratory sensitiser: repeated inhalation of vapour or aerosol at levels above the occupational exposure limit could cause respiratory sensitisation. Symptoms may include irritation to the eyes, nose, throat and lungs, possibly combined with dryness of the throat, tightness of chest and difficulty in breathing. The onset of the respiratory symptoms may be delayed for several hours after the exposure. A hyper-reactive response to even minimal concentrations of MDI may develop in sensitised persons.

INGESTION

Low oral toxicity. Ingestion may cause irritation of the gastrointestinal tract.

SKIN CONTACT

Irritating to skin. May cause sensitisation by skin contact.

EYE CONTACT

Irritation of eyes and mucous membranes.

3 / 5    HEALTH WARNINGS

Prolonged inhalation of high concentrations may damage respiratory system.

TARGET ORGANS

Eyes Respiratory system, lungs

 

12 ECOLOGICAL INFORMATION

 

ECOTOXICITY

The polymer is expected to be of low toxicity. Immiscible with water, but will react with water to produce inert and non-biodegradable solids.

 

13 DISPOSAL CONSIDERATIONS

 

GENERAL INFORMATION

Waste is classified as hazardous waste. Disposal to licensed waste disposal site in accordance with the local Waste Disposal Authority.

 

DISPOSAL METHODS

Dispose of waste and residues in accordance with local authority requirements.

 

14 TRANSPORT INFORMATION

 

GENERAL The product is not covered by international regulation on the transport of dangerous goods (IMDG, IATA,

ADR/RID).

No transport warning sign required.

RAIL TRANSPORT NOTES Not classified.

SEA TRANSPORT NOTES Not classified.

AIR TRANSPORT NOTES Not classified.

UN NO. ROAD 0

 

15 REGULATORY INFORMATION

 

LABELLING

Harmful

 

CONTAINS DIPHENYLMETHANE-4,4'-DI-ISOCYANATE

 

RISK PHRASES

R36/37/38 Irritating to eyes, respiratory system and skin.

R40 Limited evidence of a carcinogenic effect.

R42/43 May cause sensitisation by inhalation and skin contact.

R48/20 Harmful: danger of serious damage to health by prolonged exposure through

inhalation.

 

SAFETY PHRASES

S23 Do not breathe vapour/spray.

S25 Avoid contact with eyes.

S26 In case of contact with eyes, rinse immediately with plenty of water and seek

medical advice.

S36/37 Wear suitable protective clothing and gloves.

S38 In case of insufficient ventilation, wear suitable respiratory equipment.

S45 In case of accident or if you feel unwell, seek medical advice immediately (show label where possible).

S60 This material and its container must be disposed of as hazardous waste.

P4 Contains isocyanates. See information supplied by the manufacturer.

 

16 OTHER INFORMATION

 

RISK PHRASES IN FULL

 

R20             Harmful by inhalation.

R48/20        Harmful: danger of serious damage to health by prolonged exposure through inhalation.

R36/37/38   Irritating to eyes, respiratory system and skin.

R40             Limited evidence of a carcinogenic effect.

R42/43        May cause sensitisation by inhalation and skin contact.